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GarmentEd

FREE INDUSTRY CURRICULUM

GarmentEd syllabus

All 143 lessons in 16 modules, in the order they are best studied. Each module lists what to finish first, and every lesson links to the value chain stage where it is applied. Free, no account, progress saved on your own device.

Module 1 — Fibres, yarns and fabrics

Start here. Everything downstream — shrinkage, seam strength, shade, wash result — is decided by the material. Learn how fibre and fabric construction behave before you try to control a process built on them.

Prerequisites: None — this is the starting point.

  1. 1.1Fabric Selection for End Useapplied at stage 05 · Material Research
  2. 1.2Textile Testing and Performanceapplied at stage 30 · Laboratory Testing

Module 3 — Pattern, fit and sampling

Blocks, grading, measurement specs and the sample stages that prove a style before bulk. Fit problems caught here cost a sample; caught in bulk they cost a shipment.

Prerequisites: Module 2 — Product development

  1. 2.1Block and Sloper Developmentapplied at stage 11 · Pattern Development
  2. 2.2Body Measurements and Anthropometryapplied at stage 11 · Pattern Development
  3. 2.3Draping and Three-Dimensional Pattern Developmentapplied at stage 11 · Pattern Development
  4. 2.4Pattern CAD and Digital Fitapplied at stage 11 · Pattern Development
  5. 2.5Pattern Gradingapplied at stage 11 · Pattern Development
  6. 2.6Pattern Risk and Tolerance Managementapplied at stage 11 · Pattern Development
  7. 2.7Patternmaking Foundationsapplied at stage 11 · Pattern Development
  8. 2.8Sample Types and Approvalapplied at stage 12 · Sampling
  9. 2.9Sample-Room Workflowapplied at stage 12 · Sampling
  10. 2.10Fit Analysis and Correctionapplied at stage 13 · Fit Approval
  11. 2.11Marker Planningapplied at stage 22 · Cutting

Module 4 — Merchandising and costing

Consumption, cost build-up and the commercial judgement behind an order. Learn what actually moves a cost sheet before you negotiate one.

Prerequisites: Module 3 — Pattern, fit and sampling

  1. 3.1Margin and Commercial Risk Managementapplied at stage 15 · Costing
  2. 3.2Buyer Communication and Escalationapplied at stage 16 · Order Placement

Module 5 — Sourcing and supply chain

Supplier selection, material lead times, risk and the trade-offs between price, capability and reliability.

Prerequisites: Module 4 — Merchandising and costing

  1. 4.1Material Approval and Traceabilityapplied at stage 14 · Material Sourcing
  2. 4.2Material RFQ and Bid Comparisonapplied at stage 14 · Material Sourcing
  3. 4.3Responsible Sourcing and Supply Riskapplied at stage 14 · Material Sourcing
  4. 4.4Sourcing Strategyapplied at stage 14 · Material Sourcing
  5. 4.5Supplier Audit and Scorecardsapplied at stage 14 · Material Sourcing
  6. 4.6Supplier Identification and Prequalificationapplied at stage 14 · Material Sourcing
  7. 4.7Lead Time and MOQ Managementapplied at stage 16 · Order Placement
  8. 4.8Purchase Order Managementapplied at stage 16 · Order Placement
  9. 4.9Inbound Material Logisticsapplied at stage 18 · Fabric Receiving

Module 6 — Planning and the critical path

Capacity, the time-and-action calendar and the sequencing decisions that decide whether a factory ships on time.

Prerequisites: Module 5 — Sourcing and supply chain

  1. 5.1Consumption and Cost Controlapplied at stage 15 · Costing
  2. 5.2Critical Path and Time-and-Action Managementapplied at stage 16 · Order Placement
  3. 5.3Capacity Planningapplied at stage 17 · Production Planning

Module 7 — Cutting room and fabric efficiency

Fabric inspection, marker efficiency, cut order planning and the cutting-room controls that protect both yield and quality.

Prerequisites: Module 6 — Planning and the critical path

  1. 6.1Fabric Defects and Inspectionapplied at stage 19 · Fabric Inspection
  2. 6.2Fabric Relaxationapplied at stage 20 · Fabric Relaxation
  3. 6.3Spreading Technologyapplied at stage 21 · Spreading
  4. 6.4Cut Order Planningapplied at stage 22 · Cutting
  5. 6.5Cut-Part Quality Controlapplied at stage 22 · Cutting
  6. 6.6Cutting Machines and Methodsapplied at stage 22 · Cutting
  7. 6.7Cutting Safety and Maintenanceapplied at stage 22 · Cutting
  8. 6.8Marker Utilisationapplied at stage 22 · Cutting
  9. 6.9Bundling, Numbering and Traceabilityapplied at stage 23 · Bundling

Module 8 — Sewing floor

Machines, attachments, stitch and seam choices, and how the sewing floor is actually run shift by shift.

Prerequisites: Module 7 — Cutting room and fabric efficiency

  1. 7.1Attachments, Folders and Guidesapplied at stage 26 · Sewing
  2. 7.2Changeover Reduction with SMEDapplied at stage 26 · Sewing
  3. 7.3Production Supervisionapplied at stage 26 · Sewing
  4. 7.4Sewing Automationapplied at stage 26 · Sewing
  5. 7.5Sewing DMAIC Caseworkapplied at stage 26 · Sewing
  6. 7.6Sewing Operation Methodsapplied at stage 26 · Sewing
  7. 7.7Sewing Quality at Sourceapplied at stage 26 · Sewing
  8. 7.8Sewing-Line Balancingapplied at stage 26 · Sewing
  9. 7.9Sewing-Line Setupapplied at stage 26 · Sewing
  10. 7.10Sewing-Machine Fundamentalsapplied at stage 26 · Sewing
  11. 7.11Workstation Design and Ergonomicsapplied at stage 26 · Sewing

Module 9 — Industrial engineering

Time study and SMV, operation bulletins, line balancing and layout — the numbers behind output, efficiency and labour cost.

Prerequisites: Module 8 — Sewing floor

  1. 8.1Stitch and Seam Scienceapplied at stage 10 · Product Development
  2. 8.2Productivity and Cost Improvementapplied at stage 15 · Costing
  3. 8.3DMAIC for Garment Improvementapplied at stage 17 · Production Planning
  4. 8.4Production Planning and Controlapplied at stage 17 · Production Planning
  5. 8.5Value-Stream Mappingapplied at stage 17 · Production Planning
  6. 8.6Industrial Engineering Foundationsapplied at stage 26 · Sewing
  7. 8.7Lean Waste, Flow and Pullapplied at stage 26 · Sewing
  8. 8.8Line Balancingapplied at stage 26 · Sewing
  9. 8.9Needle and Thread Selectionapplied at stage 26 · Sewing
  10. 8.10Operation Bulletin Developmentapplied at stage 26 · Sewing
  11. 8.11Time Study and Standard Minute Valueapplied at stage 26 · Sewing
  12. 8.12Work Study and Method Studyapplied at stage 26 · Sewing

Module 10 — Quality systems and inspection

Inline and endline inspection, AQL sampling, defect classification, control charts, capability and corrective action.

Prerequisites: Module 8 — Sewing floor · Module 9 — Industrial engineering

  1. 9.1Measurement Auditapplied at stage 13 · Fit Approval
  2. 9.2Incoming Material Inspectionapplied at stage 19 · Fabric Inspection
  3. 9.3Inline and End-Line Inspectionapplied at stage 26 · Sewing
  4. 9.4Process Capabilityapplied at stage 26 · Sewing
  5. 9.5Sewing Defects and Root Causesapplied at stage 26 · Sewing
  6. 9.6AQL Inspectionapplied at stage 29 · Quality Control
  7. 9.7Corrective and Preventive Actionapplied at stage 29 · Quality Control
  8. 9.8Defect Classification and Inspector Calibrationapplied at stage 29 · Quality Control
  9. 9.9Measurement-System Analysisapplied at stage 29 · Quality Control
  10. 9.10Quality Management Systemsapplied at stage 29 · Quality Control
  11. 9.11Quality Planning and Control Plansapplied at stage 29 · Quality Control
  12. 9.12Statistical Process Control and Control Chartsapplied at stage 29 · Quality Control
  13. 9.13Colourfastness Testingapplied at stage 30 · Laboratory Testing
  14. 9.14Physical Performance Testingapplied at stage 30 · Laboratory Testing
  15. 9.15Textile Laboratory Testingapplied at stage 30 · Laboratory Testing

Module 11 — Washing and finishing

Wet processing, dry processes, finishing and pressing — where appearance is created and where shade and shrinkage risk concentrates.

Prerequisites: Module 10 — Quality systems and inspection

  1. 10.1Shade Control and Reproducibilityapplied at stage 09 · Dyeing & Finishing
  2. 10.2Denim Wet Processingapplied at stage 27 · Washing
  3. 10.3Dry-Process Finishingapplied at stage 27 · Washing
  4. 10.4Effluent, Chemical and Worker Safetyapplied at stage 27 · Washing
  5. 10.5Enzyme, Stone and Bleach Effectsapplied at stage 27 · Washing
  6. 10.6Garment Dyeingapplied at stage 27 · Washing
  7. 10.7Garment-Wash Foundationsapplied at stage 27 · Washing
  8. 10.8Wash Formulation and Process Controlapplied at stage 27 · Washing
  9. 10.9Washing Defects and Corrective Actionapplied at stage 27 · Washing

Module 12 — Printing, embroidery and value addition

Print and embellishment methods, their failure modes, and the tests that decide whether a decoration survives wash and wear.

Prerequisites: Module 11 — Washing and finishing

  1. 11.1Value-Addition Safety and Chemical Controlsapplied at stage 09 · Dyeing & Finishing
  2. 11.2Digital Garment Printingapplied at stage 24 · Printing
  3. 11.3Heat Transfer and Sublimationapplied at stage 24 · Printing
  4. 11.4Screen Printingapplied at stage 24 · Printing
  5. 11.5Value-Addition Quality and Testingapplied at stage 24 · Printing
  6. 11.6Appliqué and Badgesapplied at stage 25 · Embroidery
  7. 11.7Embellishment Applicationapplied at stage 25 · Embroidery
  8. 11.8Embroidery Technologyapplied at stage 25 · Embroidery

Module 13 — Maintenance, utilities and energy

Machine maintenance, boilers, compressed air, energy and the engineering services a factory floor depends on.

Prerequisites: Module 8 — Sewing floor

  1. 12.1Water Treatment and Factory Utilitiesapplied at stage 09 · Dyeing & Finishing
  2. 12.2Compressed-Air Systemsapplied at stage 26 · Sewing
  3. 12.3Electrical Systems and Safetyapplied at stage 26 · Sewing
  4. 12.4Energy-Efficiency Engineeringapplied at stage 26 · Sewing
  5. 12.5HVAC and Ventilationapplied at stage 26 · Sewing
  6. 12.6Preventive and Predictive Maintenanceapplied at stage 26 · Sewing
  7. 12.7Sewing-Machine Maintenanceapplied at stage 26 · Sewing
  8. 12.8Spare Parts and Maintenance Planningapplied at stage 26 · Sewing
  9. 12.9Boilers and Steam Systemsapplied at stage 28 · Finishing

Module 14 — Compliance and sustainability

Social and environmental compliance, chemical management, safety and the audit expectations buyers apply.

Prerequisites: Module 10 — Quality systems and inspection

  1. 13.1Chemical Management and ZDHC Principlesapplied at stage 09 · Dyeing & Finishing
  2. 13.2Water and Wastewater Managementapplied at stage 09 · Dyeing & Finishing
  3. 13.3Due Diligence and Traceabilityapplied at stage 14 · Material Sourcing
  4. 13.4Compliance Audit and Remediationapplied at stage 26 · Sewing
  5. 13.5Energy and Carbon Managementapplied at stage 26 · Sewing
  6. 13.6Fire and Building Safetyapplied at stage 26 · Sewing
  7. 13.7Labour Rights and Working Hoursapplied at stage 26 · Sewing
  8. 13.8Occupational Health and Safetyapplied at stage 26 · Sewing
  9. 13.9Social Compliance Foundationsapplied at stage 26 · Sewing
  10. 13.10Environmental Managementapplied at stage 27 · Washing
  11. 13.11Restricted Substances Managementapplied at stage 30 · Laboratory Testing
  12. 13.12Waste and Circularity Managementapplied at stage 42 · Circular Material Recovery

Module 15 — Factory management and finance

Costing at factory level, productivity, people management and the financial view of a manufacturing business.

Prerequisites: Module 9 — Industrial engineering

  1. 14.1Factory Finance and Cost Controlapplied at stage 15 · Costing
  2. 14.2Budgeting and Investment Analysisapplied at stage 17 · Production Planning
  3. 14.3Lean Six Sigma Governanceapplied at stage 17 · Production Planning
  4. 14.4Performance Managementapplied at stage 17 · Production Planning
  5. 14.5Workforce Planning and Recruitmentapplied at stage 17 · Production Planning
  6. 14.6Employee Relations and Engagementapplied at stage 26 · Sewing
  7. 14.7Leadership and Daily Managementapplied at stage 26 · Sewing
  8. 14.8Skills Matrix and Trainingapplied at stage 26 · Sewing

Module 16 — Retail, reverse logistics and circularity

What happens after the shipment: retail signals, returns, resale, recycling routes and their real limits.

Prerequisites: Module 14 — Compliance and sustainability

  1. 15.1Omnichannel Inventory and Fulfilmentapplied at stage 34 · Distribution
  2. 15.2Retail Merchandisingapplied at stage 35 · Retail
  3. 15.3E-Commerce Operationsapplied at stage 36 · E-commerce
  4. 15.4Customer Experience and Product Useapplied at stage 37 · Consumer Use
  5. 15.5Product Durability and Careapplied at stage 37 · Consumer Use
  6. 15.6Returns and Reverse Logisticsapplied at stage 38 · Returns
  7. 15.7Resale, Repair and Refurbishmentapplied at stage 40 · Resale
  8. 15.8Textile Circularity and Extended Producer Responsibilityapplied at stage 41 · Recycling

Module 19 — Product academies

Product-specific deep dives — denim, knitwear, outerwear, activewear and more — once the core disciplines are in place.

Prerequisites: Module 3 — Pattern, fit and sampling · Module 10 — Quality systems and inspection

  1. 16.1Seamless and Compression Academyapplied at stage 08 · Fabric Manufacturing
  2. 16.2Activewear and Performance Academyapplied at stage 10 · Product Development
  3. 16.3Apparel Accessories Academyapplied at stage 10 · Product Development
  4. 16.4Childrenswear and Product Safety Academyapplied at stage 10 · Product Development
  5. 16.5Denim Product Academyapplied at stage 10 · Product Development
  6. 16.6Knit Polo Academyapplied at stage 10 · Product Development
  7. 16.7Knit T-Shirt Academyapplied at stage 10 · Product Development
  8. 16.8Lingerie Bra Academyapplied at stage 10 · Product Development
  9. 16.9Lingerie Brief Academyapplied at stage 10 · Product Development
  10. 16.10Outerwear and Jacket Academyapplied at stage 10 · Product Development
  11. 16.11Workwear and Protective Apparel Academyapplied at stage 10 · Product Development
  12. 16.12Footwear Manufacturing Academyapplied at stage 26 · Sewing
  13. 16.13Sweater and Knitwear Academyapplied at stage 26 · Sewing
  14. 16.14Woven Bottom Academyapplied at stage 26 · Sewing
  15. 16.15Woven Shirt Academyapplied at stage 26 · Sewing

Lessons are free self-study material. They pass structural quality checks but are not an accredited qualification.

Follow the 42 value chain stages in order
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