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Module 7

Lean Principles and Tools

The Lean philosophy, waste elimination and flow tools applied to garment cutting, sewing, washing and finishing.

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  1. 1Lean as a management philosophy
    Available
  2. 2The five Lean principles
    Available
  3. 3Customer value and value-added analysis
    Available
  4. 4The seven wastes plus unused human potential
    Available
  5. 5Garment-factory waste walk
    Available
  6. 6Current- and future-state value-stream mapping
    Available
  7. 7Flow, bottlenecks, and constraints
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  8. 8Takt time, cycle time, and pitch
    Available
  9. 9Line balancing for garment operations
    Available
  10. 10Spaghetti diagrams and motion reduction
    Available
  11. 11Pull systems and WIP limits
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  12. 12Little’s Law and process-cycle efficiency
    Available
  13. 13Kanban design
    Available
  14. 145S workplace organization
    Available
  15. 15Visual management
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  16. 16Standardized work
    Available
  17. 17Poka-Yoke
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  18. 18Overall Equipment Effectiveness
    Available
  19. 19SMED and changeover reduction
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  20. 20Heijunka and production levelling
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  21. 21Theory of Constraints and the five focusing steps
    Available
  22. 22The sea-of-inventory model
    Available
  23. 23Pursuit of perfection and iterative improvement
    Available
  24. 24Lean tools knowledge check
    Available

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