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Module 2 of 4

Module 2 — Sewing Flow

Covers sewing line layout, feeding and flow control in production.

What you will be able to do

Balance sewing flow around capacity and work-in-progress constraints.

The practical work

Balance sewing flow around capacity and work-in-progress constraints. Use a representative garment order to document the current method, identify risks, propose controls and record the evidence needed for approval.

Prerequisite: Read module 1 and pass its quiz first.

Reading for this module

Read these 4 Garment Ed subjects in order, then take the quiz below.

  1. 1. Workstation Design and Ergonomics
  2. 2. Sewing-Line Setup
  3. 3. Sewing-Line Balancing
  4. 4. Production Supervision

Module quiz

5 questions on Module 2 — Sewing Flow. Answer them all, then check your score before moving on. 4 correct or more is a pass. Your best score is saved on this device, and to your account when you are signed in. This is a self-check, not an accredited assessment.

  1. 1. A bottleneck operation controls what?

  2. 2. Why limit work in progress between operations?

  3. 3. A line target requires 480 units in 480 available minutes. What is takt time?

  4. 4. What should line balancing consider besides standard minutes?

  5. 5. A feeder operation repeatedly starves the line. What should be checked?

0/5 answered
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