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Module 3 of 3

Module 3 — Engineering stores and spares planning

Holding the spares that protect uptime without tying up money in the wrong parts.

What you will be able to do

Set spares levels from criticality and lead time, control the store with real issue records, and buy through a controlled purchase process.

The practical work

List your ten most critical spares. For each one give the machine it protects, its lead time, its current stock and what happens on the day it is not there.

Prerequisite: Read module 2 and pass its quiz first.

Reading for this module

Read these 3 Garment Ed subjects in order, then take the quiz below.

  1. 1. Spare Parts and Maintenance Planning
  2. 2. Energy-Efficiency Engineering
  3. 3. Purchase Order Management

Practical worksheet

List your ten most critical spares. For each one give the machine it protects, its lead time, its current stock and what happens on the day it is not there.

  1. Identify requirements and assumptions.
  2. Record evidence and calculations.
  3. Choose a decision and containment action.
  4. Assign an owner and verification check.

Module quiz

5 questions on Module 3 — Engineering stores and spares planning. Answer them all, then check your score before moving on. 4 correct or more is a pass. Your best score is saved on this device, and to your account when you are signed in. This is a self-check, not an accredited assessment.

  1. 1. What decides whether a part should be held in stock?

  2. 2. Why must spares issues be recorded against a machine?

  3. 3. An urgent part is bought without a purchase order to save time. What is the risk?

  4. 4. How does maintenance work affect factory energy cost?

  5. 5. What is the first sign an engineering store is out of control?

0/5 answered
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