Module 8 · Lesson 4 of 29
Principle 2: continuous flow reveals problems
This lesson and the entire Lean Six Sigma Black Belt academy are free of charge — no fees, ever.
Learning objectives
- Explain the purpose of principle 2: continuous flow reveals problems in garment operations.
- Describe when and how to apply principle 2: continuous flow reveals problems on the shop floor.
- Identify common mistakes and how to avoid them.
Core idea
Short connected flow exposes delay, defects, imbalance and failure quickly so teams can solve causes.
Method
Stabilize, reduce batch/queues safely, visualize interruption, respond at source. Do not force flow through unsafe or incapable processes.
Garment-factory example
Smaller bundles and linked operations reveal a machine or method abnormality before hundreds of pieces accumulate.
Method
- Stabilize, reduce batch/queues safely, visualize interruption, respond at source
Common mistakes
- Do not force flow through unsafe or incapable processes
Knowledge check
Pick one answer per question. Explanations appear after you submit.
1. Which statement best captures the core idea of Principle 2: continuous flow reveals problems?
2. A common mistake when applying principle 2: continuous flow reveals problems is to:
Author: NOSK.life · Last reviewed: 2026-07-21